摘要：【中文】本发明提供一种卷烟生产制造过程料头料尾的识别方法及系统，该方法包括：实时采集卷烟生产工序中的工艺参数的样本数据；对所述样本数据进行滤波处理，以实现数据的平滑；对平滑后的所述样本数据进行聚类分析，以获得工艺参数的稳态数据和非稳态数据；根据所述稳态数据和所述非稳态数据识别卷烟生产过程的料头料尾工序。本发明能能提高卷烟生产质量管控，有效提取符合生产实际的稳态数据，便于后期针对卷烟生产数据进行分析和统计。 【EN】The invention provides a method and a system for identifying the stub bar and the tail in the cigarette production and manufacturing process, wherein the method comprises the following steps: collecting sample data of technological parameters in the cigarette production process in real time; filtering the sample data to realize the smoothing of the data; performing cluster analysis on the smoothed sample data to obtain steady-state data and unsteady-state data of the process parameters; and identifying a stub bar and tailing procedure in the cigarette production process according to the steady-state data and the unsteady-state data. The method can improve the control of cigarette production quality, effectively extract steady-state data which accords with actual production, and facilitate the analysis and statistics of the cigarette production data in the later period.

摘要：【中文】本发明涉及一种基于烟叶不同区位色差的变化对初烤烟叶进行分割的方法，将烟叶去除叶柄后沿纵向平均分切区位，在每个区位上选取多个点使用色差计测定其色差值L^*、a^*、b^*，得到原始的色差值矩阵；对原始的色差矩阵进行标准化处理，并基于标准化的色差值矩阵，利用Fisher最优分割法，计算获得烟叶不同区位间的类直径，确定最小目标函数值，并根据最小目标函数值与不同分类数(k值)的相关曲线确定烟叶最优分类数；最后利用感官品质三点法检验验证色差法结合Fisher最优分割法对烟叶进行分切的合理性，为烟叶分切后的差异化打叶复烤加工与科学利用提供参考。 【EN】The invention relates to a method for segmenting flue-cured tobacco leaves based on the change of chromatic aberration of different regions of the tobacco leaves^*、a^*、b^*Obtaining an original color difference value matrix; standardizing the original color difference matrix, calculating to obtain the class diameter of different regions of the tobacco leaves by using a Fisher optimal segmentation method based on the standardized color difference matrix, determining the minimum objective function value, and determining the optimal classification number of the tobacco leaves according to the correlation curve of the minimum objective function value and different classification numbers (k values); and finally, checking and verifying the rationality of the slitting of the tobacco leaves by combining a color difference method and a Fisher optimal segmentation method by using a sensory quality three-point method, and providing a reference for differential threshing and redrying processing and scientific utilization of the cut tobacco leaves.

摘要：【中文】本发明涉及一种烟支点燃端卷纸在线激光打孔装置，包括卷烟机的卷纸、打孔装置布置区域及送纸辊组，卷纸通过送纸辊组输送下，经过打孔装置布置区域后送往烟枪，还包括激光发生器、旋转棱镜、聚光透镜，激光发生器和旋转棱镜均布置在打孔装置布置区域内的卷纸纸带运行路径上方，激光发生器能发射出激光束，旋转棱镜采用电机驱动旋转，旋转棱镜表面分为工作面和非工作面，工作面能够反射激光发生器发出激光束，非工作面不反射激光束，聚光透镜布置在旋转棱镜下侧，能够将旋转棱镜反射的激光束聚焦于卷纸纸带上。本发明直接加装在原卷烟机上，能够满足烟草卷纸打孔工艺需求，打孔的效果较好，稳定性高。 【EN】The invention relates to an online laser drilling device for cigarette lighting end roll paper, which comprises roll paper of a cigarette making machine, a drilling device arrangement area and a paper feed roller set, wherein the roll paper is conveyed by the paper feed roller set and is conveyed to a cigarette gun after passing through the drilling device arrangement area. The invention is directly arranged on the original cigarette making machine, can meet the requirements of the tobacco roll paper punching process, and has better punching effect and high stability.

摘要：【中文】本发明公开了一种三元复合滤棒消隙装置，所述三元复合滤棒消隙装置包括输送平台、消隙轮组件、负压气室、加速带、堆栈隧道组件、输送布带，消隙轮组件安装在输送平台入口端上侧，用于将滤棒送入输送平台，输送平台上设置导轨，输送平台上侧安装有加速带，加速带上侧布置负压气室，负压气室将加速带上侧形成负压环境，输送平台出口端设置有堆栈隧道组件，用于各段滤棒的堆栈衔接，堆栈隧道组件出口端设置输送布带。本发明能够将滤棒段紧密堆栈，滤棒段之间紧密衔接，形成刚性充足的最小切割单元，从而有效地保证进行分切时，滤棒分切切割位置准确，有效提升滤棒质量，大大降低残次品概率。 【EN】The invention discloses a ternary composite filter rod gap eliminating device which comprises a conveying platform, a gap eliminating wheel assembly, a negative pressure air chamber, an accelerating band, a stack tunnel assembly and a conveying cloth belt. The invention can stack the filter rod sections tightly, and the filter rod sections are tightly connected to form a minimum cutting unit with sufficient rigidity, thereby effectively ensuring that the cutting positions of the filter rods are accurate when cutting is carried out, effectively improving the quality of the filter rods and greatly reducing the probability of defective products.

摘要：【中文】本发明公开了一种TB5激光分选机皮带纠偏装置支架，烟草机械技术领域，所述的TB5激光分选机皮带纠偏装置支架主要包括支架底座、长圆柱杆、短圆柱杆、检测探头固定座和纠偏光电检测管。本发明通过皮带纠偏装置支架，可灵活调整纠偏光电检测管与皮带间的距离、位置和角度，使检测处于一个最佳位置，有效的解决了检测错误、检测失效带来的皮带纠偏错误引起的设备停机，保障了生产的连续性。本发明结构简单，制作方、使用方便，适宜推广应用。 【EN】The invention discloses a TB5 laser sorting machine belt deviation correcting device support, which belongs to the technical field of tobacco machinery and mainly comprises a support base, a long cylindrical rod, a short cylindrical rod, a detection probe fixing seat and a deviation correcting photoelectric detection tube. The invention can flexibly adjust the distance, position and angle between the deviation-rectifying photoelectric detection tube and the belt through the belt deviation-rectifying device bracket, so that the detection is in an optimal position, the equipment halt caused by belt deviation-rectifying errors caused by detection errors and detection failure is effectively solved, and the production continuity is ensured. The invention has simple structure, convenient manufacture and use and is suitable for popularization and application.

摘要：【中文】本发明涉及一种PASSM卷烟机配套的具备打孔不打孔的转换装置，属于烟机设备领域，包括传动齿轮式卷烟传送装置Ⅰ、传动齿轮式卷烟传送装置Ⅱ、线式卷烟激光打孔机、安装套筒、传动轴、打孔轮、拨烟机构、固定套Ⅰ、固定套Ⅱ、气流分配鼓、法兰；本发明能够实现卷烟机生产打孔烟支和不打孔烟支的转换，在生产不打孔烟支时，避免卷烟机生产不打孔烟支时，其烟支拨滚、打孔轮仍然工作，使烟支拨转360°，造成烟支的损坏。 【EN】The invention relates to a conversion device which is matched with a PASSM cigarette making machine and is provided with a punching hole and no punching hole, belonging to the field of cigarette making machine equipment and comprising a transmission gear type cigarette conveying device I, a transmission gear type cigarette conveying device II, a linear type cigarette laser punching machine, an installation sleeve, a transmission shaft, a punching wheel, a cigarette shifting mechanism, a fixed sleeve I, a fixed sleeve II, an airflow distribution drum and a flange; the invention can realize the conversion between the production of the punched cigarette and the non-punched cigarette by the cigarette making machine, and avoid the phenomenon that the cigarette shifting roller and the punching wheel still work when the non-punched cigarette is produced by the cigarette making machine, so that the cigarette is shifted and rotated by 360 degrees to cause the damage of the cigarette.

摘要：【中文】本发明涉及一种制丝过程水分精准控制模型的建立方法，通过在含水率一致的全批次烟叶的情况下，通过全面分析历史数据，并结合专家的感官评价，得到最佳烟丝控制过程所经历的环境参数数据，然后再利用相同的环境参数数据，得到对应的历史参数数据，再次通过专家的感官评价，得到在相同含水率烟叶的情况下，针对某一环境参数，确定最佳烟丝控制的参数数据，并以此数据建立控制模型，以实现烟丝品质的相对一致。 【EN】The invention relates to a method for establishing an accurate control model of water content in a tobacco processing process, which comprises the steps of comprehensively analyzing historical data under the condition of a whole batch of tobacco leaves with consistent water content, obtaining environmental parameter data experienced in the optimal tobacco shred control process by combining sensory evaluation of experts, then obtaining corresponding historical parameter data by utilizing the same environmental parameter data, obtaining parameter data for optimal tobacco shred control under the condition of the tobacco leaves with the same water content by again conducting sensory evaluation of the experts, and establishing a control model according to the parameter data so as to realize the relative consistency of the tobacco shred quality.

摘要：【中文】本发明涉及一种制丝过程水分精准控制方法，确定制丝过程中，烟叶含水率、烟丝控制参数数据及环境参数数据对应的数据模型；检测烟叶的即时含水率数据，并与当前控制方式对应的数据模型的当前烟叶含水率进行比对，根据即时含水率调用相应的数据模型。本技术方案通过即时烟叶含水率数据，分别调用与烟叶含水率相一致的环境和控制参数数据模型，以保证整个制丝过程中的控制参数数据均在最优控制参数范围内，并结合环境参数数据，使得烟丝的品质基本一致，提高烟丝的质量。 【EN】The invention relates to a method for accurately controlling moisture in a tobacco shred manufacturing process, which is used for determining a data model corresponding to the moisture content of tobacco leaves, tobacco shred control parameter data and environmental parameter data in the tobacco shred manufacturing process; and detecting the instant moisture content data of the tobacco leaves, comparing the instant moisture content data with the current moisture content of the tobacco leaves of the data model corresponding to the current control mode, and calling the corresponding data model according to the instant moisture content. According to the technical scheme, the environment and control parameter data models which are consistent with the moisture content of the tobacco leaves are respectively called through the instant tobacco leaf moisture content data, so that the control parameter data in the whole tobacco shred making process are all in the optimal control parameter range, the environment parameter data are combined, the quality of the tobacco shreds is basically consistent, and the quality of the tobacco shreds is improved.

摘要：【中文】本发明涉及一种卷烟制丝加工过程的数据质量诊断方法，设定各工序的数据采集点，确定每个数据采集点的数据种类，并对每一数据种类均定义特定的数据规则；将所采集的数据均按设定的规则赋予标签，形成数据串；对数据串进行校验，并对校验后非正常值进行判断，以确定是否重新赋值或启用，经过校验后的数据串在控制系统的数据接口后端采用异步处理方式，将实时数据串发送到消息队列中，数据使用模块通过订阅消息队列，进行各自的数据处理。本技术方案通过对生产线纵向各工序的数据采集点的设定，对数据进行校验及非正常值的判断，各数据使用模块通过订阅消息队列，进行各自的数据处理，互不影响，保证智能预测的实时计算和反馈控制。 【EN】The invention relates to a data quality diagnostic method of a cigarette throwing processing process, which comprises the steps of setting data acquisition points of each process, determining the data type of each data acquisition point, and defining a specific data rule for each data type; the acquired data are given to labels according to set rules to form data strings; and the data string is verified, abnormal values after verification are judged to determine whether to be re-assigned or started, the verified data string is sent to a message queue at the rear end of a data interface of the control system in an asynchronous processing mode, and the data using module performs respective data processing by subscribing the message queue. According to the technical scheme, the data are checked and abnormal values are judged by setting data acquisition points of all processes in the longitudinal direction of the production line, and data processing is carried out on all the data by using the modules through subscribing the message queues without influencing each other, so that real-time calculation and feedback control of intelligent prediction are guaranteed.

摘要：【中文】本发明涉及一种卷烟制丝过程数据的稳态识别方法，采集制丝生产线即时的数据，在实时传输过程中，或离线传输数据后进行数据类型的识别，分别进行料头数据、停机断料型数据、采集异常数据、突变数据、中间波动数据、多稳态型数据，还涉及料尾数据及对停机断料型数据的细分，并分别形成各自数据集，进行分别储存，既有利于对后期数据分析的利用，又便于对相应数据的再处理，以提高数据利用的精准性。 【EN】The invention relates to a steady state identification method of cigarette throwing process data, which collects the instant data of a cigarette throwing production line, identifies the data types in the real-time transmission process or after off-line data transmission, respectively carries out the material head data, the material stopping and breaking type data, collects the abnormal data, the mutation data, the middle fluctuation data and the multi-steady state type data, further relates to the material tail data and the subdivision of the material stopping and breaking type data, respectively forms respective data sets, and respectively stores the data sets, thereby being beneficial to the utilization of the later data analysis and the reprocessing of the corresponding data so as to improve the accuracy of the data utilization.